Industrial Storage Range
Precision-Engineered Roller Racking & Pallet Storage Systems
Manufactured under strict ISO 9001 and EN manufacturing directives. Designed for maximum throughput, deep lane pallet preservation, and ergonomic warehouse retrieval.
60+
Years Logistics Heritage
12
Direct Production Centers
70+
Countries In Network
0.3g
Seismic Zone 1 Certified
Structural Engineering Dynamics of Roller Racking Systems in Turkey
Roller racking systems—broadly categorized into gravity flow racking (pallet live storage) and carton flow systems—represent the pinnacle of mechanical FIFO (First-In, First-Out) high-density warehouse storage. Operating without continuous electrical consumption, these systems harness gravitational kinetic energy across inclined roller beds (typically set at an incline of 3% to 4%) to transport palletized loads automatically from loading to picking faces.
In Turkey, the structural fabrication of roller racking systems demands exceptional metallurgical integrity. Positioned across the North Anatolian and East Anatolian fault lines, installations across Istanbul, Kocaeli, and Bursa require rigorous calculation under EN 15512 and the Turkish Seismic Code (TBDY 2018). Unlike static selective racking, roller flow racking undergoes high dynamic fatigue induced by impact loads during pallet deposition, continuous dynamic braking via centrifugal speed controllers, and separation forces exerted by end-stop mechanisms. Our Turkish engineering and manufacturing facility resolves this through certified structural cold-rolled steel profiles with high yield strengths (up to S355MC), dual-welded upright bracing, and customized floor anchorages engineered for high ground-acceleration coefficients.
| System Parameter | Standard Pallet Flow Track | Heavy Duty Roller Racks | Carton Flow Dynamic Rails |
|---|---|---|---|
| Standard Track Slope | 3.2% - 3.8% (Self-regulating) | 3.5% - 4.2% (High-viscosity grease) | 4.0% - 5.5% (Configurable) |
| Max Load per Unit | 1,200 kg / pallet | 1,800 kg / pallet | 35 kg / carton |
| Speed Braking Mech | Centrifugal Brake Rollers | Dual Heavy-Duty Brake Rollers | Flow Guides & Retarders |
| Pallet Entry Styles | Euro (1200x800), Industrial (1200x1000) | Four-way Entry / Custom Skid | Plastic Totes & Corrugated Boxes |
| Seismic Compliance | EN 15512 & TBDY 2018 (Zone 1-4) | FEM 10.2.02 / EN 16681 | TS EN 15620 Tolerances |
Safety within dynamic roller racking is guaranteed through engineered separation mechanisms. When the lead pallet reaches the extraction face, an automatic load separator isolates the forward unit from the hydrostatic pressure of the queue line behind it. This enables forklift operators to extract the front pallet smoothly without dangerous snagging or overturning risks, safeguarding both human life and high-value cargo.
Regional Industry Integration
Localized Applications Across Turkey’s Strategic Hubs
From the export-intensive Marmara industrial crescent to strategic cross-border transshipment gateways in Central Anatolia and the Mediterranean.
Automotive OEMs in Marmara (Bursa & Kocaeli)
Turkey’s automotive corridor functions on rigorous Just-in-Time (JIT) and Just-in-Sequence (JIS) cadences. Our roller gravity and carton flow systems line the assembly perimeters of top-tier carmakers, delivering sequenced components to assembly line workers with automated FIFO rotation and zero electrical reliance.
Cold Chain Storage (Gebze, Izmir & Antalya)
Refrigerated warehouse cubic meters carry extreme operational costs. By condensing aisles into high-density roller flow bays, food producers and pharmaceutical exporters reduce conditioned air loss by up to 60%. Certified low-temperature lubricants ensure reliable roller spin even at -30°C.
Fast-Fashion E-Commerce (Istanbul & Tekirdağ)
Turkey stands as Europe's premier textile powerhouse. Multitier carton flow shelving units and fabric roll stacking racks enable rapid picking corridors capable of handling peak seasonal order spikes with minimal picker walking times.
Intralogistics Outlook 2026–2030
Emerging Warehouse Trends in the Turkish Market
Technological transformation shaping automated flow systems and material handling infrastructure across the Eurasian corridor.
Hybridization of Gravity Flow with AMR Robotics
Warehouses in Istanbul are increasingly pairing gravity roller staging lanes with Autonomous Mobile Robots (AMRs). Gravity racks act as passive dynamic buffers at loading docks, allowing AMRs to drop or collect pallets continuously without waiting for human forklift dispatch.
Nearshoring and Turkey as the "Middle Corridor" Hub
European supply chain diversification has driven exponential demand for modern Turkish fulfillment centers. International logistics operators require standardized, modular racking systems that deploy rapidly and comply seamlessly with international safety norms.
Integrated Sensor Monitoring & Smart Brakes
Next-generation installations are migrating toward intelligent roller beds equipped with mechanical velocity feedback and acoustic diagnostic sensors to predict bearing wear before pallet stalls happen inside deep storage tunnels.
Why Work With Us
Engineering Excellence & Direct Factory Capability
Combining 60 years of international intralogistics heritage with specialized local production and technical implementation.
In-House Engineering Team
Every system undergoes dedicated structural analysis, building clearance calculation, and seismic simulation conducted directly by our structural engineering departments.
12 Direct Production Centers
Full manufacturing independence over cold-rolled steel profiling, robotic welding, and automated electro-powder coating guarantees tight tolerances and reliable delivery schedules.
Full Seismic Certification
Fabrication matches EN 15512, FEM 10.2.02, and Turkish TBDY 2018 parameters, backed by comprehensive project calculation dossier ready for municipal and insurance audits.
End-to-End Lifecycle Service
Comprehensive turnkey delivery covering initial site survey, layout engineering, certified assembly, static load testing, and annual racking safety inspections (EN 15635).
Software Integration & WMS
Our solutions interface natively with proprietary Easy WMS, WCS, and ERP platforms to give real-time inventory visibility and coordinated handling flow across your site.
Proven by Industry Leaders
Trusted globally by heavyweights including Renault, PepsiCo, Würth, Cepsa, Schneider Electric, Novartis, and Nestlé across demanding logistics environments.
Procurement Questions
Frequently Asked Questions: Purchasing Roller Racking in Turkey
Essential engineering and procurement considerations answered by our structural design team.
What are the key seismic design standards required for industrial racking systems in Turkey?
In Turkey, racking calculations must comply strictly with the Turkish Seismic Building Code (TBDY 2018) along with European standards TS EN 15512 and TS EN 16681 (Seismic Design of Racks). Racking is considered a non-building structure; structural verification must account for local ground motion levels, soil classification (ZC/ZD), and ductility factors. Our local engineering office provides stamped static calculation reports validated by finite element analysis (FEA) for local building inspection authorities and industrial zone (OSB) management.
How does roller flow racking compare in total cost of ownership (TCO) to radio shuttle systems?
Gravity roller flow racking has zero electrical energy consumption, contains no onboard lithium batteries, and features virtually zero software downtime, making its long-term maintenance costs extremely predictable. Pallet radio shuttle systems require higher initial automation investments and periodic shuttle battery replacement, but they offer deeper lane depths (over 30 meters) and allow both FIFO and LIFO modes without requiring a dedicated floor slope. We calculate the payback threshold based on your specific pallet SKU counts, movement rates per hour, and building clear height.
What pallet quality is mandatory for smooth operation on dynamic gravity roller tracks?
Roller flow tracks depend on consistent surface contact. We recommend standardized EUR 1 (800x1200 mm) or EUR 2 (1200x1000 mm) wooden pallets compliant with EPAL or UIC 435-2 specifications, or certified rigid plastic runner pallets. Broken lower deck boards, protruding nails, or warped runners can cause friction variations or jams. For warehouses operating with diverse or damaged sub-standard pallets, we install full-width steel roller tracks or recommend custom slave trays.
What delivery timelines can buyers expect for roller racking projects fabricated in Turkey?
Because structural profiles, uprights, beams, and dynamic roller accessories are produced in our centralized manufacturing network, standard lead times for custom projects range between 4 to 8 weeks following structural drawing sign-off. This domestic manufacturing footprint significantly reduces lead times compared to overseas imports, shields buyers from high container shipping surcharges, and provides customs-free delivery within Turkey's Organized Industrial Zones (OSB).
Can an existing selective pallet racking warehouse be converted into a roller gravity flow system?
Yes, provided the existing upright frames have sufficient depth, structural section modulus, and load capacity to handle dynamic accumulation forces. Our engineering team conducts an on-site structural audit, evaluates base plates and concrete slab thickness, and calculates whether existing uprights can be retrofitted with drop-in roller tracks, safety brake rolls, and end stops, or if a dedicated structural modular replacement is more cost-efficient.