MECALUX RACKING provides turnkey automated warehouse installations for light and medium unit loads. By unifying high-precision steel racking structures, automated retrieval machinery, high-speed conveyors, and proprietary Warehouse Control Software (WCS), our solutions eliminate manual travel time, reduce floor footprint by up to 85%, and ensure 24/7 picking precision.
Whether implementing a single-aisle miniload for spare parts fulfillment or a multi-shuttle high-bay distribution hub handling thousands of order lines per hour, our project engineering team designs each system according to load dimensions, weight profiles, and throughput targets.
Explore the modular components engineered by MECALUX RACKING to form complete, synchronized automated box logistics ecosystems.
Fully automated single-mast or twin-mast cranes designed to navigate narrow aisles up to 20 meters high, storing and extracting boxes or trays rapidly with telescopic extractors.
An ultra-high-velocity multi-level storage system where autonomous shuttles operate on each level while dedicated vertical lifts transfer boxes dynamically to output pick stations.
Intelligent robotic vehicles navigating freely via SLAM technology to transfer boxes and totes between storage aisles, picking tables, and consolidation dispatch zones.
Ergonomically engineered workstations designed to present source and destination totes directly to operators, eliminating unnecessary strain and achieving high-speed throughput.
Advanced robotic arms equipped with 3D vision perception and smart vacuum grippers, performing autonomous piece picking and order compilation with continuous operational uptime.
Continuous intelligent roller and belt conveyor loops, dynamic diverters, spiral lifts, and zero-pressure accumulation zones connecting storage with workstations and shipping doors.
Benchmark key mechanical and operational indicators across our box automation solutions to evaluate operational fit for your warehouse facility.
| Solution System | Unit Load Capacity | Typical Height | Max Operating Speed | Throughput Capacity | Primary Industry Fit |
|---|---|---|---|---|---|
| Miniload Stacker Crane (Single-Mast) | Up to 50 kg | Up to 15 m | 250 m/min | Medium-High (150-250 cycles/h) | Spare parts, hardware, electronics |
| Miniload Stacker Crane (Twin-Mast) | Up to 100 kg | Up to 22 m | 220 m/min | High (Heavy payload stability) | Industrial manufacturing, tools |
| Box Multi-Shuttle System | Up to 50 kg | Up to 24 m | Shuttles: 4 m/s, Lifts: 5 m/s | Ultra-High (800-1,200+ lines/h) | E-commerce, pharma, apparel, 3PL |
| AMRs for Box Handling | Up to 60 kg | Ground to 2.5 m | 1.5 m/s - 2.0 m/s | Flexible / Scalable on demand | Omnichannel, micro-fulfillment |
| Smart Carton Conveyor Network | 0.5 kg - 50 kg | Multi-tier routes | Variable up to 90 m/min | Continuous flow (up to 3,000 boxes/h) | Sorting hubs, packing lines, shipping |
Why global procurement managers and intralogistics directors choose MECALUX RACKING box automation.
Exploit vertical clear ceiling heights up to 24 meters with ultra-compact aisle widths, releasing up to 85% of standard floor footprint for manufacturing or core processes.
Drastically shorten lead times by delivering retrieved bins and boxes directly to operator stations in sequence, supporting strict cut-off fulfillment windows.
Integrated with Easy WMS, every box movement is verified by optical scanning and weight validation, driving stock discrepancies to virtually zero.
Modular racking modules, scalable shuttle fleets, and phased conveyor layouts allow supply chains to expand storage capacity as commercial demand grows.
Detailed answers regarding project feasibility, floor tolerance requirements, fire safety, and integration readiness.
Consult with MECALUX RACKING automation engineers to assess your container dimensions, cycle volume, and available space. Receive an engineered layout design and comprehensive technical proposal.
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